Enameling dies are precision tools through which bare copper, aluminium, or copper alloy wire is drawn while being coated with enamel (insulation varnish). The die controls coating thickness, uniformity, concentricity, and flow — wiping off excess varnish to deliver a flawless, continuous insulating coat before the wire enters the curing oven. Our enameling dies (0.05 mm to 6 mm) are used in the manufacture of magnet wire for electric motors, transformers, generators, solenoids, and electronic coils — applications where coating quality and consistency directly affect electrical performance and product reliability.
Enameling Die
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Size Range & Technical Capability
Die Size
0.05 mm to 6 mm
We produce enameling dies ranging from 0.05 mm to 6 mm, utilizing precision finishing techniques to ensure smooth wire surfaces and consistent coating application
Quality is engineered into every step at Walson Woodburn.
At Walson Woodburn, quality is built into every micron. Our internationally benchmarked systems ensure consistent precision and complete traceability.
With advanced tools like the Conoptica Die Profile System and laser micrometers (0.1 micron accuracy), we deliver exact control over every parameter. Each die carries a unique barcode identity, ensuring seamless traceability across production.
Because precision, for us, leaves no room for compromise.
Applications
Electronics
Fine conductors for electrical and electronics applications
Enameled Wires
High-speed enameling lines
Born in Surat.
Built for Excellence.
When drawing fine size or ultrafine size wires, or when surface finish of the wire is of utmost needs, Natural Diamond Die from Walson Woodburn are preferred by our customer.
Global
Diamond Hub
Surat produces and trades the majority of the world’s polished diamonds, giving us direct access to top-grade natural diamonds.
Proximity to
Raw Materials
Being at the source allows us to carefully select the highest-quality diamonds for our die.
Strategic
Advantage
Our location ensures unmatched control over sourcing, selection, and processing, producing die with superior hardness and long life.
Why Choose Walson Woodburn?
Decades of
Expertise
Indo-American
joint venture
Long
Tool Life
Flexible
Compatibility
High-quality
enamel finish
Trusted
Worldwide
Lower cost
per meter
Comprehensive
support
Need more than just a supplier?
Let’s build a world of precision together with solutions from a global leader in wire drawing die manufacturing and customer inventory management.
